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© Copyright 2026 RushOrderTees.

All rights reserved.

  1. All Products
  2. Hats
  3. All Hats

Custom Hats

Design your own hat with fast, free shipping

  • All Hats

  • Trucker Hats

  • Performance Hats

  • Beanies

  • Baseball Hats

  • Bucket Hats

  • Fitted Hats

  • Dad Hats

  • Golf Hats

  • Buckle Hats

  • Visors

  • Safety Hats

  • Kids Hats

Design Your Own Custom Hats

Looking for custom hats that make your brand stand out? At RushOrderTees, we make it simple to create high-quality custom caps and personalized hats for businesses, teams, events, and everyday wear. Whether you need a few embroidered hats for your staff or bulk logo hats for a major promotion, we offer premium styles with fast turnaround times and expert decoration.

From classic caps to modern streetwear looks, our selection includes everything you need to design hats that customers will love.

Personalized Hats for Any Style or Occasion

Not all hats are the same, and neither are the reasons people order them. That’s why we offer a wide variety of customizable hats built for comfort, durability, and everyday use.

Popular styles include:

  • Custom snapback hats for trendy branded merch
  • Custom trucker hats for outdoor events and workwear
  • Custom dad hats for a relaxed, everyday fit
  • Custom beanies for colder weather and seasonal promotions
  • Custom baseball caps for teams, leagues, and uniforms
  • Performance hats for active lifestyles and sports branding

Whether you're outfitting a team, creating employee uniforms, or launching branded merchandise, custom headwear is one of the easiest ways to build visibility.

Why RushOrderTees for Custom Hats?

When you order branded hats, you want them to look great, feel great, and arrive on time. RushOrderTees is trusted by thousands of customers because we deliver:

  • Fast turnaround and rush production options
  • High-quality embroidery and customization
  • A huge selection of custom hat styles and colors
  • Friendly support from real people
  • Easy online ordering
  • Professional results for business and personal use

Whether you need branded hats for a company event next week or you’re planning ahead for a large order, we make the process fast and stress-free.

Customer Testimonials and Reviews

★★★★★
★★★★★

Trucker Hats

This is my second order and everything turned out as expected. The whole process was easy to use and the products delivered on time. A very Merry Christmas coming up. Happy Holidays from Yoo Hoo Adventures.

Brian S.

Verified Review on Yotpo

★★★★★
★★★★★

Big South Stump Grinding Hat

Beautiful and the quality is excellent!! Will definitely be using again!

Robert M.

Verified Review on Yotpo

★★★★★
★★★★★

Hats in a hurry

Great service, nice finished product and very fast! Would highly recommend you all!

Sherry G.

Verified Review on Yotpo

★★★★★
★★★★★

Perfect

Within 48 hours - it was in my hands and I was receiving compliments the next day.

Mike W.

Verified Review on Yotpo

Custom Hats FAQS

Ordering personalized hats is simple at RushOrderTees. Here's how it works:

  1. Select a hat from our catalog.
  2. Choose your color and click “Start Designing” and enter our easy-to-use Design Studio.
  3. Upload your logo/design, or use our free AI Art tools and other free resources to adjust your design until you are satisfied.
  4. Select our free standard shipping or rush delivery options, place your order, and let us handle the rest!

We offer embroidery and printing for all hat styles.

  • Embroidery provides a textured, professional look that’s ideal for logos and text.
  • Printing delivers full-color detail and photographic designs, perfect for intricate artwork.

Both methods are durable, high-quality, and built to last.

There’s no minimum for printed hats—you can order just one! For embroidered hats, the minimum is six pieces. We offer volume discounts for larger orders.

We accept any file format you have available. However, we prefer high-resolution images (300 DPI) and vector file formats like .ai, .eps, and .pdf to ensure optimal results.

We include free standard shipping with every custom order, with no hidden fees. Delivery typically takes 9–12 business days. If you're on a tight timeline, rush delivery options are also available for an additional cost so you can get your order when you need it.

As you customize your product, our Design Studio provides a real-time preview. It’s a simple way to confirm everything meets your expectations before you place your order.

Yes. We offer a wide selection of custom youth hats.

Our pricing is primarily based on the product selected, quantity, and the number of colors in your design. We use volume pricing so the more items you order, the less you pay per item. We also offer free shipping with every order. Use the Quote Calculator on every product page for a quick price estimate.

Expert Advice

  • How to Choose Between Embroidery and Printing For Custom Hats

    Learn how to choose between embroidery, screen printing, DTF, and patches for custom hats based on construction, materials, and your project needs.

  • How Much Do Custom Hats Cost?

    With so many hat options, price is a key factor in choosing the right one. But how much do hats actually cost? Find out more in our blog.

  • Trucker Hats vs. Baseball Caps

    Trucker hats vs baseball caps: Learn the key differences, when to choose each style, and top brands for custom decoration. Expert buying guide.

  • Hat Logo Size and Placement Guide

    With so many hat styles, logo size and placement can be tricky. Learn more in our hat logo size and placement guide. Check it out here!

  • How to Pick the Best Custom Hats for Your Brand

    The best custom hats are the ones that suit your market, match your brand, and fit your budget. Here’s what you need to know before making your final choice.

Closure Type
Snapback - 162
Velcro - 55
Buckle - 36
None - 28
Fitted - 27
Hook And Loop - 22
Snap - 2
Features
6 Panel - 197
Structured - 186
Curved Bill - 160
Moisture Wicking - 100
Unstructured - 81
5 Panel - 53
Contrast Color Details - 52
Standard Bill - 25
Flat Bill - 22
Eco-Friendly - 21
UPF Sun Protection - 21
Hi-Visibility - 9
Color Blocking - 6
Water Resistant - 6
Anti-Microbial - 5
Lining - 5
Waterproof - 3
Drawstring Waist - 1
No Bill - 1
Pocket - 1
Stain Resistant - 1
Price
Budget - 150
Moderate - 169
Premium - 157
Color
Green - 427
Blue - 424
Black - 410
Brown - 396
Grey - 341
White - 249
Red - 227
Orange - 225
Yellow - 183
Purple - 160
Tan - 160
Pink - 72
Heather - 54
Camo - 41
Patterns - 14
Pink - 8
Multicolored - 3
Type
Hats - 385
Beanies - 62
Bucket - 20
Safety/Hi-Visibility - 15
Visors - 14
Performance/Athletic Wear - 3
Scrubs - 2
Fit
Unisex - 328
Youth - 8
Women's - 7
Men's - 1
Leg Bottom
Open - 1
Material
100% Polyester - 126
100% Cotton - 115
Poly-Cotton Blend - 83
Acrylic - 38
Poly-Spandex Blend - 35
Composite - 34
Polyethylene - 14
Cotton-Polyester-Spandex - 7
Nylon/Poly Blend - 7
Wool Blend - 7
Cotton-Nylon Blend - 6
Cotton/Spandex - 6
100% Nylon - 4
Nylon/Nylon Blend - 2
Poly/Elastane Blend - 2
Polypropylene - 2
Rayon/Poly-Rayon Blend - 2
Cotton Blend - 1
Cotton-Hemp Blend - 1
Nylon-Elastane Blend - 1
Nylon-Spandex Blend - 1
Cuffs
Knit - 1
Tag
Sewn-in - 35
Tearaway - 9
Heat Sealed - 2
Decoration Method
Printing - 465
Embroidery - 460
Deboss - 1
Bottom Hem
Knit - 2
Size
S/M - 34
L/XL - 32
O/S - 26
M/L - 10
2XL+ - 2
L - 2
M - 2
S - 2
XL - 2
XS - 2
Weight
Midweight - 58
Lightweight - 39
Heavyweight - 1
Minimum Quantity
1 - 426
6 - 39
12 - 10
10 - 6
5 - 2
25 - 2
2 - 1
24 - 1
Cut
One Size - 166
Standard Fit - 49
Relaxed Fit - 3
Semi-Fitted - 2
Brand
47 Brand - 2
Adams - 6
Adidas - 1
Artisan Collection by Reprime - 1
Ash City - Core 365 - 1
Atlantis Headwear - 4
Berne - 2
Big Accessories - 21
CAP AMERICA - 2
Carhartt - 12
Columbia - 4
Core 365 - 2
CornerStone - 6
District - 4
Dri Duck - 16
Econscious - 5
Evolution - 7
Flexfit - 12
G/FORE - 1
HUK - 2
Harriton - 1
Helly Hansen - 1
Imperial - 25
Infinity Her - 9
Kati - 2
Kilimanjaro - 4
Kishigo - 1
Legacy - 19
MERCER+METTLE - 1
Marine Layer - 1
Mont-Blac - 1
NIKE - 17
Nautica - 3
New Era Apparel - 32
Oakley - 2
Ogio - 8
Patagonia - 1
Peter Millar - 2
Port & Co - 13
Port Authority - 47
Puma Golf - 2
Richardson - 41
Rockwell - 1
Russell Athletic - 3
Russell Outdoor - 1
Southern Tide - 5
Sport-Tek - 16
Sportsman - 13
Spyder - 3
Stromboli - 1
Swannies Golf - 2
Team 365 - 3
The Game - 2
The North Face - 5
TravisMathew - 9
Under Armour - 4
Valucap - 14
Vineyard Vines - 4
Volunteer Knitwear - 1
Weld Mfg - 13
Whistler - 5
Wolverine - 2
Yupoong - 24
Zapped Headwear - 11
Zero Restriction - 1
  • Top Seller
    Product Design

    Richardson Adjustable Snapback Trucker Cap

    • +109 colors
    ★★★★★
    ★★★★★

    46 reviews

    ONE SIZE

    No Minimum

    $18.35 each for 50 items
  • Top Seller
    Product Design

    Port & Co Six-Panel Twill Cap

    • +16 colors
    ★★★★★
    ★★★★★

    15 reviews

    ONE SIZE

    No Minimum

    $15.52 each for 50 items
  • Top Seller
    Product Design

    Port & Co Knit Beanie

    • +19 colors
    ★★★★★
    ★★★★★

    17 reviews

    ONE SIZE

    No Minimum

    $14.31 each for 50 items
  • Staff Favorite
    Product Design

    Carhartt Watch Beanie 2.0

    • +2 colors
    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $38.85 each for 50 items
  • Top Seller
    Product Design

    Yupoong Cuffed Knit Beanie

    • +11 colors
    ★★★★★
    ★★★★★

    23 reviews

    ONE SIZE

    No Minimum

    $16.25 each for 50 items
  • Product Design

    Valucap Bio-Washed Classic Dad Hat

    • +29 colors
    ★★★★★
    ★★★★★

    14 reviews

    ONE SIZE

    No Minimum

    $12.60 each for 50 items
  • Product Design

    Port & Co Five-Panel Twill Cap

    • +1 colors
    ★★★★★
    ★★★★★

    17 reviews

    ONE SIZE

    No Minimum

    $11.37 each for 50 items
  • Product Design

    Nike Dri-FIT Legacy Cap

    • +11 colors
    ★★★★★
    ★★★★★

    5 reviews

    M/L

    No Minimum

    $34.23 each for 50 items
  • Product Design

    Port Authority Snapback Trucker Cap

    • +47 colors
    ★★★★★
    ★★★★★

    2 reviews

    ONE SIZE

    No Minimum

    $12.55 each for 50 items
  • Product Design

    Richardson Umpqua Snapback Cap

    • +12 colors

    ONE SIZE

    No Minimum

    $22.35 each for 50 items
  • Product Design

    The North Face Circular Rib Beanie

    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $30.54 each for 50 items
  • Product Design

    Yupoong Flexfit Nu® Adjustable Cap

    ★★★★★
    ★★★★★

    2 reviews

    ONE SIZE

    No Minimum

    $25.82 each for 50 items
  • Product Design

    Nike Heritage Cotton Twill Cap

    ★★★★★
    ★★★★★

    1 review

    M/L

    No Minimum

    $39.66 each for 50 items
  • Product Design

    Port & Co Twill Low Profile Cap

    • +6 colors
    ★★★★★
    ★★★★★

    10 reviews

    ONE SIZE

    No Minimum

    $16.94 each for 50 items
  • Product Design

    Legacy Heritage Twill Cap

    ONE SIZE

    No Minimum

    $17.40 each for 50 items
  • Product Design

    Adams Optimum Low-Profile Cotton Baseball Cap

    ★★★★★
    ★★★★★

    21 reviews

    ONE SIZE

    No Minimum

    $20.96 each for 50 items
  • Product Design

    Sportsman Pom-Pom Knit Beanie

    • +21 colors
    ★★★★★
    ★★★★★

    5 reviews

    ONE SIZE

    Minimum 6

    $16.71 each for 50 items
  • Product Design

    Sport-Tek Stripe Pom Pom Beanie

    ONE SIZE

    No Minimum

    $16.66 each for 50 items
  • Product Design

    Port & Co Fleece-Lined Knit Beanie

    • +6 colors
    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $15.93 each for 50 items
  • Product Design

    Port & Co Pigment-Dyed Cap

    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $16.94 each for 50 items
  • Product Design

    Flexfit Tech Wool Baseball Hat

    • +1 colors
    ★★★★★
    ★★★★★

    13 reviews

    S/M - L/XL

    No Minimum

    $23.48 each for 50 items
  • Eco-Friendly
    Product Design

    Nike Snapback Mesh Trucker Cap

    • +3 colors
    ★★★★★
    ★★★★★

    3 reviews

    M/L

    No Minimum

    $47.23 each for 50 items
  • Product Design

    47 Brand Clean Up Cap

    ONE SIZE

    No Minimum

    $26.69 each for 50 items
  • Product Design

    Carhartt Rugged Professional Series Cap

    ★★★★★
    ★★★★★

    2 reviews

    ONE SIZE

    No Minimum

    $36.42 each for 50 items
  • Product Design

    Port & Co Beanie

    • +4 colors
    ★★★★★
    ★★★★★

    2 reviews

    ONE SIZE

    No Minimum

    $14.51 each for 50 items
  • Product Design

    Richardson Patterned Snapback Trucker Cap

    • +1 colors
    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $22.36 each for 50 items
  • Product Design

    TravisMathew Solid Cuffed Beanie

    ONE SIZE

    No Minimum

    $40.31 each for 50 items
  • Product Design

    Port Authority Snapback Fine Twill Cap

    ★★★★★
    ★★★★★

    1 review

    ONE SIZE

    No Minimum

    $11.58 each for 50 items
  • Product Design

    Yupoong Five-Panel Retro Trucker Cap

    • +6 colors
    ★★★★★
    ★★★★★

    5 reviews

    ONE SIZE

    No Minimum

    $15.64 each for 50 items
  • Product Design

    Yupoong Classics Retro Trucker Cap

    • +45 colors
    ★★★★★
    ★★★★★

    5 reviews

    ONE SIZE

    No Minimum

    $20.96 each for 50 items
  • Product Design

    New Era Performance Dash Adjustable Cap

    ★★★★★
    ★★★★★

    3 reviews

    ONE SIZE

    No Minimum

    $26.67 each for 50 items
  • Product Design

    Sportsman Five-Panel Rope Heritage Fit Cap

    • +2 colors

    ONE SIZE

    No Minimum

    $23.44 each for 50 items
  • Product Design

    Nike Dri-Fit Tech Fine-Ripstop Cap

    • +5 colors
    ★★★★★
    ★★★★★

    2 reviews

    M/L

    No Minimum

    $35.10 each for 50 items
  • Product Design

    Adams Optimum Pigment-Dyed Dad Hat

    • +28 colors
    ★★★★★
    ★★★★★

    1 review

    ONE SIZE

    No Minimum

    $17.44 each for 50 items
  • Product Design

    Port Authority Pro Camouflage Garment-Washed Cap

    ★★★★★
    ★★★★★

    1 review

    ONE SIZE

    No Minimum

    $18.73 each for 50 items
  • Product Design

    Valucap Pigment-Dyed Cap

    • +12 colors

    ONE SIZE

    No Minimum

    $18.90 each for 50 items
1...