Weather-Resistant Custom Outerwear: Waterproof vs Water-Repellent

When you're shopping for custom jackets and outerwear, the terminology gets confusing fast. Waterproof, water-resistant, water-repellent, weatherproof, windproof—manufacturers throw these terms around like they're interchangeable, but they're not. What you really want to know is simple: will this jacket keep my team dry when it rains, and will it hold up after we add our logo?

We're cutting through the marketing jargon to explain what these terms actually mean, how different materials and construction methods perform in real conditions, and which weather-resistant options work best for custom printing. Whether you're outfitting a work crew, ordering branded jackets for an outdoor event, or selecting activewear for your team, this guide breaks down everything you need to make the right choice.

What Is Weather-Resistant?

"Weather-resistant" is the umbrella term for any apparel designed to handle harsh conditions better than your standard hoodie or cotton jacket. It doesn't tell you much on its own—it's more of a general category than a specific performance standard. A jacket earns this label through various features: treated fabrics that shed moisture, tighter weaves that block wind, insulated linings that trap heat, or construction details like storm flaps and adjustable cuffs.

Basically, if a manufacturer built it to hold up better in cold, wind, or rain than regular clothing, they'll call it weather-resistant. You'll also see "weatherproof" used the same way, though on a technical level, there's a distinction worth understanding.

Waterproof vs. Water-Resistant: What's the Difference?

The short answer: waterproof means you won't get wet, even standing in pouring rain for extended periods. Water-resistant (or water-repellent—they're similar) means the fabric will shed light rain or splashes, but you'll eventually get soaked in a downpour or any sustained exposure to moisture.

Think of water-resistant as your defense against a surprise drizzle or someone splashing a puddle on you. Waterproof is what you need when you're working outside all day in a storm or spending hours in wet conditions. The difference comes down to how the fabric is constructed and treated, which we'll break down in detail.

The same distinction applies to wind protection. Windproof fabrics create a complete barrier that blocks cold air from penetrating—critical for extreme conditions. Wind-resistant materials (like the lightweight shells often called windbreakers) reduce airflow and cut the chill significantly, but they won't stop wind entirely. For most everyday situations, wind-resistant is plenty. But if you're facing serious cold or sustained exposure, windproof construction makes a real difference in comfort.

Weatherproofing Terminology

Waterproof: Fabric that completely prevents water penetration, even during extended exposure to heavy rain. Waterproof garments use specialized membranes (like Gore-Tex or ePTFE) and sealed seams to keep you dry in extreme wet conditions.
Water-Resistant: Fabric that withstands light rain or splashes but will eventually allow water through during prolonged or heavy exposure. Water-resistant materials typically use tight weaves or light coatings rather than full waterproof construction.
Water-Repellent: Fabric treated with a surface coating (usually DWR—Durable Water Repellent) that causes water droplets to bead up and roll off. Offers better moisture protection than water-resistant but falls short of true waterproof performance.
Weatherproof: A catch-all marketing term that can mean anything from waterproof to windproof to insulated. It doesn't tell you much on its own—always look for specific ratings and construction details.
Windproof: Fabric that creates a complete barrier against wind penetration. If a jacket is waterproof, it's generally windproof too, since the same membrane that blocks water also blocks air.
Wind-Resistant: Fabric that reduces airflow and cuts wind chill but doesn't create a complete barrier. Common in lightweight windbreakers and soft shells.
Hydrophobic: Describes materials or coatings that repel water, causing droplets to bead up and roll off the surface rather than absorbing. The outer layer of DWR-treated fabrics and the exterior of waterproof membranes are hydrophobic, preventing water from saturating the material.
Hydrophilic: Describes materials that attract and absorb moisture. In technical outerwear, the inner layer of some waterproof membranes is hydrophilic, drawing sweat vapor away from your skin and moving it toward the outer surface for evaporation—this is how breathable waterproof fabrics keep you dry from both external rain and internal perspiration.
DWR (Durable Water Repellent): A chemical treatment applied to fabric surfaces that makes water bead up and roll off. DWR wears down over time and needs reapplication, but it's essential for keeping the outer shell from getting saturated.
Breathability: The fabric's ability to allow water vapor (sweat) to escape while keeping liquid water out. Measured in grams per square meter per 24 hours (g/m²/24h). Higher numbers mean better moisture transfer and less clamminess during activity.
Hydrostatic Head Rating: The water pressure a fabric can withstand before leaking, measured in millimeters. 1,000mm handles light rain; 5,000mm handles moderate rain; 10,000mm+ handles heavy downpours. This is your clearest indicator of actual waterproof performance.
Seam Sealing: Tape or adhesive applied over stitched seams to prevent water from seeping through needle holes. Critical for waterproof garments—without sealed seams, even waterproof fabric will leak at the stitching. Look for "fully seam-sealed" or "critically seam-sealed" (which covers high-exposure areas only).
Taped Seams: Another term for seam sealing, where waterproof tape is heat-bonded over seams to block moisture penetration.
Membrane: A thin, specialized layer laminated between the outer shell and inner lining that provides waterproofing and breathability. Common membranes include Gore-Tex, ePTFE (expanded polytetrafluoroethylene), and polyurethane (PU).
Shell: The outer layer of a jacket that faces the elements. Shells are built for durability and weather protection, typically made from polyester, nylon, or specialized technical fabrics.
Softshell: A flexible, breathable outer fabric that balances weather resistance with comfort and mobility. Softshells are less waterproof than hardshells but offer better stretch and breathability, making them ideal for active use in moderate conditions.
Hardshell: Rigid, highly weatherproof fabric designed for maximum protection. Hardshells prioritize waterproofing and wind resistance over flexibility, common in mountaineering and extreme-weather gear.
Lining: The interior layer that sits against your skin or base layers. Linings provide comfort, hide seams, and can add warmth (quilted linings) or breathability (mesh linings). Common lining materials include mesh, taffeta, tricot, and fleece.
Storm Flap: An extra layer of fabric that covers zippers and other openings to prevent water from seeping through. Essential for true waterproof performance.
Adjustable Cuffs: Wrist closures (usually hook-and-loop or snap) that let you tighten the jacket around your wrists to keep rain and wind out.
Articulated Elbows/Knees: Pre-shaped joints built into the garment pattern that allow natural movement without restriction. Common in workwear and performance outerwear.
Pit Zips: Underarm zippers that open for ventilation during high activity, preventing overheating while maintaining weather protection.
Denier: A unit measuring thread thickness in fabric. Higher denier means thicker, more durable material. A 300-denier shell is much tougher than a 70-denier shell but also heavier.
Ripstop: A weaving technique that integrates thicker reinforcement threads at regular intervals, creating a grid pattern that prevents tears from spreading. Common in outdoor and workwear shells.
PU Coating: Polyurethane coating applied to fabric for waterproofing. Less breathable than membranes like Gore-Tex but more affordable and common in mid-range outerwear.
PFC-Free: Products made without perfluorinated chemicals, which are effective for water repellency but environmentally persistent. PFC-free DWR treatments use alternative chemistries for more sustainable water protection.
Moisture-Wicking: Fabric designed to pull sweat away from your skin and move it to the outer surface for faster evaporation. Critical for active use and layering under weather-resistant shells.
Polyfill Insulation: Synthetic insulation made from polyester fibers. Measured in ounces—higher numbers mean more warmth. Unlike down, polyfill retains insulating properties when wet.
YKK Zipper: Industry-standard zippers known for durability and smooth operation. Many premium jackets use YKK because they're less likely to fail under stress.
Bluesign® Certified: Third-party certification indicating the product meets strict environmental and safety standards throughout the manufacturing process, from raw materials to finished garment.

Top Weather-Resistant Outerwear Brands

Nike: Combines Storm-FIT and Dri-FIT technology for windproof and water-resistant protection that performs during intense activity. Known for features like Aerogami adaptive venting that regulates moisture when you're working hard. Nike delivers technical outerwear with strong breathability—ideal for athletes and active teams who need weather protection without overheating.
Under Armour: Built around UA Storm technology, which delivers water-repellent and windproof performance across athletic and work apparel. Their range spans lightweight water-resistant shells to 20K-rated waterproof jackets, often featuring fully taped seams and infrared thermal linings for warmth. Under Armour balances serious weather protection with mobility for active use.
Eddie Bauer: Distinguished by WeatherEdge® waterproof/breathable fabric systems engineered for seam-sealed rain jackets and advanced multilayer protection. Their products balance waterproofing with breathability, using StormRepel® DWR coatings and Flux systems for extreme performance in rain and snow. Solid choice for reliable all-weather protection without workwear styling.
Carhartt: Built for the harshest conditions using Storm Defender® for waterproof breathability, Rain Defender® for durable water-repellent finishes, and Wind Fighter® for wind-blocking capability. Carhartt's rugged construction and technical fabrics deliver all-season durability that stands up to demanding work environments. The gold standard for tough, reliable workwear outerwear.
Berne: Delivers dependable weather protection through waterproof, wind-resistant, and breathable nylon shells plus heavyweight insulation for cold environments. Their Coastline Waterproof series addresses wet climates with adjustable sealed features, focusing on practical warmth and comfort rather than premium technology branding. Straightforward work gear that does the job.
Dickies: Utilizes robust waterproof fabrics including AWT (Advanced Waterproof Technology), offering breathable and insulated options for wet conditions. Signature jackets feature multi-layer systems, concealed hoods, and reflective details for worker safety and mobility in unpredictable weather. Trusted workwear brand with solid weather-resistant options.
CornerStone: Meets ANSI 107 Class 3 standards for visibility while featuring waterproof, insulated ripstop shells, seam-sealed construction, and DWR finishes. Known for reliable protection, organizational details, and high-visibility features for demanding, safety-focused job sites. The go-to for work environments requiring both weather protection and visibility compliance.
Helly Hansen: Offers industry-leading Helly Tech® waterproofing membranes ranging from daily protection to extreme professional performance for severe weather. Many products are bluesign® certified, use PFC-free DWR coatings, and incorporate recycled materials. Helly Hansen combines environmental responsibility with all-conditions waterproofing—premium performance with sustainability focus.
The North Face: Notable for proprietary DryVent™ membranes and proven waterproof, windproof, and breathable constructions in technical jackets. Their gear serves outdoor adventurers and professionals with high-seam-sealed integrity and comfort for heavy rain, snow, or alpine conditions. Top-tier technical performance for serious weather challenges.

Matching Weather Conditions to the Right Outerwear

Rain Jackets (Fully Waterproof)

Designed for heavy, sustained rain with fully seam-sealed construction and waterproof membranes. Look for 5,000mm+ hydrostatic head ratings and features like storm flaps, adjustable hoods, and packable designs. These keep you completely dry during downpours, outdoor work in wet climates, or extended periods in the rain. Browse rain jackets.

Example Products

The North Face DryVent Rain Jacket (Style: NF0A3LH4)

Technical rain jacket using DryVent™ waterproof, breathable, and windproof shell with fully sealed seams. Constructed from 100% recycled nylon ripstop; includes pit-zip venting, adjustable hood, storm flap over zipper, secure hand pockets, Velcro cuffs, cinch hem, and packable design. Fabric offers 100% wind protection and a non-PFC DWR finish.

Best for: Hiking, travel, outdoor staff, custom logo branding for wet, windy climates needing reliable packable rain protection.

Helly Hansen Gale Rain Jacket (Style: 70282)

Durable technical rain jacket with 100% PU on polyester stretch knit; fully waterproof, windproof, and phthalate-free. Features packable adjustable hood, double storm flap, extended drop back, Napoleon pocket with headphone port, neoprene cuffs, and EN 343:2003 + A1:2007 compliance for protective workwear.

Best for: Construction, utility crews, event staff, challenging outdoor work, or brand activations in severe weather, needing movement and professional protection.

Eddie Bauer Rain Jacket (Style: EB550)

Seam-sealed, colorblock rain jacket with 100% polyester dobby shell (WeatherEdge® technology), mesh body lining, and nylon accents. Highly waterproof and breathable (5000MM/5000G/M² ratings); detachable adjustable hood, external storm flap, zip chest and hand pockets, adjustable tab cuffs, drawcord hem for fit.

Best for: Everyday staff rainwear, custom outdoor/corporate gear, group outings, utility, or sports requiring moderate waterproofing and packability.

Waterproof Outerwear (Beyond Rain Jackets)

This broader category encompasses any fully waterproof jacket designed to keep you dry in sustained wet conditions. While dedicated rain jackets focus purely on weather protection, waterproof outerwear includes cold-weather insulated versions, heavy-duty work jackets with reinforced construction, and technical shells for active pursuits. All feature sealed seams and waterproof membranes or coatings, but differ in warmth level, durability features, and intended applications. Browse waterproof jackets and outerwear.

Example products

Carhartt Storm Defender Shoreline Jackey (Style: CT104670)

7.3 oz, 100% nylon Oxford shell with Storm Defender® waterproof/breathable technology and Wind Fighter® for wind resistance. 10K/10K waterproof/breathable rating, fully taped seams, mesh lining, taffeta-lined hood/sleeves, multiple storm flaps, adjustable cuffs, and triple-stitched main seams.

Best for: Outdoor work, fishing, construction, transit, or any situation demanding guaranteed waterproofing with breathability.

Under Armour Stormproof Cloudstrike 2.0 Jacket (Style: 1374644)

Ultra-lightweight, fully waterproof jacket made from 100% nylon with UA Storm technology. Features full seam sealing, adjustable hood/hem, secure zip hand pockets, and loose fit for layering. Breathable and suitable for active or variable weather.

Best for: Athlete training, hard work in wet conditions, active outdoor work, or travel demanding compact waterproof protection.

Port Authority All-Conditions Jacket (Style: J331)

Parka-length, insulated jacket with 100% polyester shell and DWR finish. Critically seam-sealed for wind and water resistance; 3000MM waterproof, 3000G/M² breathability. Polyfill-insulated body and sleeves, fleece body lining, adjustable hood, waterproof zips, and storm flaps.

Best for: Three-season wear for teams or staff, outdoor events, layering in cold weather, protection against wet and windy conditions.

Soft Shell Jackets (Water-Resistant, Windproof)

The versatile middle ground between fleece and hardshell rain gear. Soft shells offer water-repellent DWR finishes, wind-blocking capability, and breathable stretch fabrics ideal for active work. They handle light rain and wind while maintaining mobility and comfort—perfect for construction sites, utility work, and variable weather where you're moving around. Not for heavy rain, but excellent for everyday weather protection. Shop soft shell jackets.

Example Products

Carhartt Crowley Soft Shell Jacket (Style: CT102199)

Heavyweight soft shell jacket (90% nylon/10% spandex shell) with Rain Defender DWR finish and Wind Fighter technology for wind and water resistance. Triple-stitched seams, zip pockets, adjustable cuffs, fleece backing for warmth, and relaxed fit.

Best for: Workwear, active trade jobs, field workers, construction, utility teams exposed to wind and light precipitation.

Nike Hooded Soft Shell Jacket (Style: NKDR1543)

Lightweight soft shell jacket made of 92% polyester and 8% elastane. Features a water-repellent coating, three-panel hood, and a soft stretch interior for comfort. Mesh-lined zippered pockets and a full zip design. Designed for moderate weather with stretch for mobility.

Best for: Branded activewear, corporate gifts, outdoor team gear, light rain protection, everyday wear in cool or damp conditions.

Port Authority Hooded Core Soft Shell Jacket (Style: J335)

Wind-resistant, water-repellent soft shell jacket with 100% polyester woven shell, bonded water-resistant film insert, and microfleece lining. Attached hood, adjustable drawcord hem, reverse coil zippers, interior storm flap, and zippered pockets. 1000MM waterproof rating, 1000G/M² breathability.

Best for: Company uniforms, staff outerwear, everyday wind and rain protection, layering over business casual or work shirts.

Windbreakers and Lightweight Jackets (Wind-Resistant, Light Rain Protection)

Lightweight shells that block wind and shed light moisture. Usually packable and easy to layer, windbreakers are your go-to for breezy conditions, morning chill, or occasional drizzle. They won't handle sustained rain but excel at cutting wind chill during active use. Great for running, travel, and situations where you need portable protection. Find windbreakers and lightweight jackets.

Example Products

Helly Hansen Crew Softshell Jacket 2.0 (Style: 30223)

Lightweight softshell jacket constructed from a durable polyester/elastane blend with a waterproof laminated softshell fabric. Features Durable Water Repellent (DWR) treatment for added weather protection, a brushed tricot-lined collar, and YKK® zippers throughout. Designed with multiple secure pockets, including chest and hand pockets, for everyday utility.

Best for: Corporate wear, commuting, light outdoor work, team uniforms, and everyday use in cool, windy, or lightly wet conditions.

OGIO Connection Full-Zip (Style: OG706)

Soft shell jacket constructed from 92% polyester, 8% spandex with durable water-repellent (DWR) finish. Features waterproof center front zipper, articulated elbows, hidden-zip front pockets, and black reflective taping detail. Tag-free comfort with an athletic fit.

Best for: Modern workwear, employee gifts, travel jackets, light rain and wind, active lifestyles where visibility and mobility are needed.

Champion Packable Anorak Quarter Zip Jacket (Style: CO200)

Lightweight quarter-zip windbreaker made of wind- and rain-resistant 100% polyester. Features a scuba collar with hood, oversized pouch pocket, and a packable design that folds into its own pocket for convenience. Attached hood and adjustable bungee hem for added coverage.

Best for: On-the-go travel, hiking, team events, light wind and rain situations, emergency rainwear for packing or stowing.

Insulated Jackets (Cold + Weather Protection)

Combine warmth with weather resistance through polyfill or down insulation plus DWR-treated shells. Waterproof ratings vary—some are fully seam-sealed for winter storms, others offer water-repellent protection for dry cold. Essential for cold-weather work, winter sports teams, and outdoor events where warmth matters as much as staying dry. Check insulated jackets.

Example Products

Under Armour ColdGear® Infrared Shield 2.0 Jacket (Style: 1371586)

Bonded 3-layer softshell (100% polyester), windproof and water-resistant with UA Storm technology and fluorine-free DWR. Features a ColdGear® Infrared lining for thermo-conductive heat retention, 4-way stretch for mobility, zip hand and chest pockets, and drawcord-adjustable hem.

Best for: Cold, windy, and wet transitional seasons. Suitable for outdoor work, daily use, and layering in variable weather.

Port Authority All-Conditions Jacket (Style: J331)

Best for: Three-season wear for teams or staff, outdoor events, layering in cold weather, protection against wet and windy conditions.

Sport-Tek Waterproof Insulated Jacket (Style: JST56)

Fully seam-sealed, wind-resistant and waterproof insulated jacket made from 100% polyester with face coating. Jersey-lined body/hood, 2.4 oz polyfill insulation in the body, 1.8 oz in hood and sleeves, taffeta sleeve lining for easy on/off. 5000MM waterproof and 3000G/M² breathability rating.

Best for: Spectator sports, corporate outerwear, teams or employees in cool, wet, and windy environments needing insulation and water protection.

Safety Jackets (High-Visibility + Weather Protection)

ANSI-rated visibility combined with waterproof, water-resistant, or insulated construction. Required for road crews, construction sites, and any work environment needing compliance with visibility standards. Available in multiple weather-protection levels from lightweight windbreakers to fully waterproof parkas. Shop safety and hi-vis jackets.

Example Product

Port Authority Class 3 Heavyweight Safety Parka (Style: J799S)

High-visibility, ANSI 107 Class 3 certified parka with 100% polyester shell and quilted lining. Features 6 oz polyfill insulation in the body, 4 oz in sleeves. 8000MM waterproof, fully seam-sealed, adjustable snap-off hood, storm flaps, reflective tape for 360° visibility, and handwarmer pockets.

Best for: Construction, road crews, transportation workers, or any job requiring warmth, waterproofing, and certified high visibility in cold and wet conditions.

Workwear Jackets (Durability + Weather Features)

Rugged construction designed for demanding environments, ranging from water-repellent canvas to fully waterproof nylon shells. Many feature reinforced stitching, multiple pockets, and abrasion-resistant fabrics. The category spans everything from basic work jackets with DWR treatments to heavy-duty waterproof gear for harsh job sites. Explore workwear.

Example Product

Carhartt Quilted-Flannel-Lined Duck Active Jacket (Style: CT106677)

Workwear jacket built with heavyweight 12 oz, 100% ring-spun cotton duck canvas. Lined with quilted flannel in body and hood; sleeves feature quilted nylon. Features triple-stitched seams, rib-knit cuffs/waist, and drawcord-adjustable hood. Water-repellent and wind-resistant canvas finish.

Best for: Harsh outdoor job sites, ranching, utility work, and cold weather applications needing warmth and rugged durability.

Weather-Resistant Accessories

Don't overlook caps, bucket hats, and beanies with DWR treatments or water-resistant fabrics. These accessories provide head protection from sun, light rain, and cold while displaying your logo. Essential additions to any outdoor uniform program. Browse headwear.

Example Products

Nike Swoosh Front Cap (Style: 333114)

100% polyester cap with water-resistant finish and contrast stitching. Unstructured low-profile design with hook-and-loop closure and prominent Swoosh on front. Designed to shed light moisture.

Best for: Outdoor events, sunny or drizzly weather, sports teams, branded giveaways.

Port Authority Lifestyle Bucket Hat (Style: C921)

100% polyester microfiber bucket hat with durable water-repellent (DWR) finish and UPF 30+ sun protection. Features a moisture-wicking sweatband and adjustable shock cord for fit.

Best for: Golf outings, summer travel, music festivals, outdoor activities needing both sun and light rain protection.

Customizing Weather-Resistant Materials

Weather-resistant outerwear requires careful decoration choices to maintain both the garment's protective performance and your brand's professional appearance. The right customization method depends on the fabric type, garment construction, and the outerwear use. Here are some tips for getting the best results.

Choose the right decoration method for the material. Screen printing, embroidery, DTF transfers, and heat-applied patches each work best on specific fabrics and constructions. Your decorator can recommend the ideal method based on the garment's shell material, waterproof rating, and intended use—don't hesitate to ask for guidance before committing to large orders.
Embroidery delivers professional, durable branding on most outerwear. The dimensional texture and long-lasting quality make embroidery ideal for soft shells, fleece-lined jackets, hoodies, quarter-zips, and vests. However, avoid embroidery on fully waterproof shells where needle punctures compromise the waterproof membrane and seam sealing—those holes defeat the purpose of waterproof construction.
DTF transfers offer the most versatility across different materials. Direct-to-film transfers handle technical fabrics exceptionally well, require less heat than screen printing (safer for synthetic shells), stretch with the garment, and hold up to weather exposure and repeated washing. DTF works on everything from lightweight windbreakers to insulated parkas, making it the go-to choice for mixed orders with various jacket types.
Screen printing works for simple designs on heat-tolerant materials. Traditional screen printing delivers crisp, bold graphics on fabrics that can handle the high curing temperatures required for plastisol ink. Best for simple, single-color designs and higher-volume orders. Always confirm your printer can safely process technical fabrics—some waterproof and water-resistant shells can't tolerate the heat.
Heat-applied patches excel on waterproof jackets and high-wear items. Modern heat-press patches don't require stitching through waterproof membranes, making them perfect for rain jackets and technical shells. They can be applied anywhere—even over pockets and seams—and rubber patches especially withstand harsh weather and rough use. Patches give workwear a professional, tactical appearance that holds up season after season.
Keep designs simple and appropriately sized. Outerwear gets worn frequently and in professional contexts—opt for clean, modest branding that looks sharp over time. A chest logo between 3-4 inches typically hits the sweet spot for jackets. Consider the garment color when choosing thread or ink colors: subtle combinations like off-white on workwear canvas or light gray on black soft shells create sophisticated, professional aesthetics.
Account for high-visibility regulations on safety jackets. Custom decoration on ANSI-rated safety jackets must not obscure reflective striping or reduce the garment's compliant background material below required minimums. Prioritize visibility and compliance over large graphics—see our guide to high-visibility workwear for detailed requirements and best practices for decorating safety apparel.
Avoid high-wear areas to extend decoration longevity. Skip printing or embroidering on elbows, shoulders where straps sit, areas near frequent-use zippers, or sections that regularly contact equipment or surfaces. Left chest remains the most durable location for workwear branding, with back yoke or upper back as secondary options for visibility without compromising decoration lifespan.

Making the Right Choice for Your Team

Choosing weather-resistant outerwear doesn't have to be complicated once you understand what the terminology actually means and how different fabrics perform in real conditions. Waterproof gear with sealed seams keeps you dry in downpours, water-resistant soft shells handle everyday weather while staying breathable, and windproof construction cuts the chill when temperatures drop. The key is matching the protection level to your actual needs.

RushOrderTees carries weather-resistant outerwear from brands that deliver reliable performance across all conditions and budgets. Whether you need fully waterproof rain jackets with sealed seams, versatile soft shells for active work, or insulated parkas for cold-weather job sites, we help you find the right combination of protection, comfort, and professional appearance. When you’re ready to outfit your team with gear that actually performs, browse our selection of weather-resistant jackets and outerwear, or contact us for personalized recommendations.

What Is Weather-Resistant?

Waterproof vs. Water-Resistant: What's the Difference?

Weatherproofing Terminology

Waterproof: Fabric that completely prevents water penetration, even during extended exposure to heavy rain. Waterproof garments use specialized membranes (like Gore-Tex or ePTFE) and sealed seams to keep you dry in extreme wet conditions.
Water-Resistant: Fabric that withstands light rain or splashes but will eventually allow water through during prolonged or heavy exposure. Water-resistant materials typically use tight weaves or light coatings rather than full waterproof construction.
Water-Repellent: Fabric treated with a surface coating (usually DWR—Durable Water Repellent) that causes water droplets to bead up and roll off. Offers better moisture protection than water-resistant but falls short of true waterproof performance.
Weatherproof: A catch-all marketing term that can mean anything from waterproof to windproof to insulated. It doesn't tell you much on its own—always look for specific ratings and construction details.
Windproof: Fabric that creates a complete barrier against wind penetration. If a jacket is waterproof, it's generally windproof too, since the same membrane that blocks water also blocks air.
Wind-Resistant: Fabric that reduces airflow and cuts wind chill but doesn't create a complete barrier. Common in lightweight windbreakers and soft shells.
Hydrophobic: Describes materials or coatings that repel water, causing droplets to bead up and roll off the surface rather than absorbing. The outer layer of DWR-treated fabrics and the exterior of waterproof membranes are hydrophobic, preventing water from saturating the material.
Hydrophilic: Describes materials that attract and absorb moisture. In technical outerwear, the inner layer of some waterproof membranes is hydrophilic, drawing sweat vapor away from your skin and moving it toward the outer surface for evaporation—this is how breathable waterproof fabrics keep you dry from both external rain and internal perspiration.
DWR (Durable Water Repellent): A chemical treatment applied to fabric surfaces that makes water bead up and roll off. DWR wears down over time and needs reapplication, but it's essential for keeping the outer shell from getting saturated.
Breathability: The fabric's ability to allow water vapor (sweat) to escape while keeping liquid water out. Measured in grams per square meter per 24 hours (g/m²/24h). Higher numbers mean better moisture transfer and less clamminess during activity.
Hydrostatic Head Rating: The water pressure a fabric can withstand before leaking, measured in millimeters. 1,000mm handles light rain; 5,000mm handles moderate rain; 10,000mm+ handles heavy downpours. This is your clearest indicator of actual waterproof performance.
Seam Sealing: Tape or adhesive applied over stitched seams to prevent water from seeping through needle holes. Critical for waterproof garments—without sealed seams, even waterproof fabric will leak at the stitching. Look for "fully seam-sealed" or "critically seam-sealed" (which covers high-exposure areas only).
Taped Seams: Another term for seam sealing, where waterproof tape is heat-bonded over seams to block moisture penetration.
Membrane: A thin, specialized layer laminated between the outer shell and inner lining that provides waterproofing and breathability. Common membranes include Gore-Tex, ePTFE (expanded polytetrafluoroethylene), and polyurethane (PU).
Shell: The outer layer of a jacket that faces the elements. Shells are built for durability and weather protection, typically made from polyester, nylon, or specialized technical fabrics.
Softshell: A flexible, breathable outer fabric that balances weather resistance with comfort and mobility. Softshells are less waterproof than hardshells but offer better stretch and breathability, making them ideal for active use in moderate conditions.
Hardshell: Rigid, highly weatherproof fabric designed for maximum protection. Hardshells prioritize waterproofing and wind resistance over flexibility, common in mountaineering and extreme-weather gear.
Lining: The interior layer that sits against your skin or base layers. Linings provide comfort, hide seams, and can add warmth (quilted linings) or breathability (mesh linings). Common lining materials include mesh, taffeta, tricot, and fleece.
Storm Flap: An extra layer of fabric that covers zippers and other openings to prevent water from seeping through. Essential for true waterproof performance.
Adjustable Cuffs: Wrist closures (usually hook-and-loop or snap) that let you tighten the jacket around your wrists to keep rain and wind out.
Articulated Elbows/Knees: Pre-shaped joints built into the garment pattern that allow natural movement without restriction. Common in workwear and performance outerwear.
Pit Zips: Underarm zippers that open for ventilation during high activity, preventing overheating while maintaining weather protection.
Denier: A unit measuring thread thickness in fabric. Higher denier means thicker, more durable material. A 300-denier shell is much tougher than a 70-denier shell but also heavier.
Ripstop: A weaving technique that integrates thicker reinforcement threads at regular intervals, creating a grid pattern that prevents tears from spreading. Common in outdoor and workwear shells.
PU Coating: Polyurethane coating applied to fabric for waterproofing. Less breathable than membranes like Gore-Tex but more affordable and common in mid-range outerwear.
PFC-Free: Products made without perfluorinated chemicals, which are effective for water repellency but environmentally persistent. PFC-free DWR treatments use alternative chemistries for more sustainable water protection.
Moisture-Wicking: Fabric designed to pull sweat away from your skin and move it to the outer surface for faster evaporation. Critical for active use and layering under weather-resistant shells.
Polyfill Insulation: Synthetic insulation made from polyester fibers. Measured in ounces—higher numbers mean more warmth. Unlike down, polyfill retains insulating properties when wet.
YKK Zipper: Industry-standard zippers known for durability and smooth operation. Many premium jackets use YKK because they're less likely to fail under stress.
Bluesign® Certified: Third-party certification indicating the product meets strict environmental and safety standards throughout the manufacturing process, from raw materials to finished garment.

Top Weather-Resistant Outerwear Brands

Nike: Combines Storm-FIT and Dri-FIT technology for windproof and water-resistant protection that performs during intense activity. Known for features like Aerogami adaptive venting that regulates moisture when you're working hard. Nike delivers technical outerwear with strong breathability—ideal for athletes and active teams who need weather protection without overheating.
Under Armour: Built around UA Storm technology, which delivers water-repellent and windproof performance across athletic and work apparel. Their range spans lightweight water-resistant shells to 20K-rated waterproof jackets, often featuring fully taped seams and infrared thermal linings for warmth. Under Armour balances serious weather protection with mobility for active use.
Eddie Bauer: Distinguished by WeatherEdge® waterproof/breathable fabric systems engineered for seam-sealed rain jackets and advanced multilayer protection. Their products balance waterproofing with breathability, using StormRepel® DWR coatings and Flux systems for extreme performance in rain and snow. Solid choice for reliable all-weather protection without workwear styling.
Carhartt: Built for the harshest conditions using Storm Defender® for waterproof breathability, Rain Defender® for durable water-repellent finishes, and Wind Fighter® for wind-blocking capability. Carhartt's rugged construction and technical fabrics deliver all-season durability that stands up to demanding work environments. The gold standard for tough, reliable workwear outerwear.
Berne: Delivers dependable weather protection through waterproof, wind-resistant, and breathable nylon shells plus heavyweight insulation for cold environments. Their Coastline Waterproof series addresses wet climates with adjustable sealed features, focusing on practical warmth and comfort rather than premium technology branding. Straightforward work gear that does the job.
Dickies: Utilizes robust waterproof fabrics including AWT (Advanced Waterproof Technology), offering breathable and insulated options for wet conditions. Signature jackets feature multi-layer systems, concealed hoods, and reflective details for worker safety and mobility in unpredictable weather. Trusted workwear brand with solid weather-resistant options.
CornerStone: Meets ANSI 107 Class 3 standards for visibility while featuring waterproof, insulated ripstop shells, seam-sealed construction, and DWR finishes. Known for reliable protection, organizational details, and high-visibility features for demanding, safety-focused job sites. The go-to for work environments requiring both weather protection and visibility compliance.
Helly Hansen: Offers industry-leading Helly Tech® waterproofing membranes ranging from daily protection to extreme professional performance for severe weather. Many products are bluesign® certified, use PFC-free DWR coatings, and incorporate recycled materials. Helly Hansen combines environmental responsibility with all-conditions waterproofing—premium performance with sustainability focus.
The North Face: Notable for proprietary DryVent™ membranes and proven waterproof, windproof, and breathable constructions in technical jackets. Their gear serves outdoor adventurers and professionals with high-seam-sealed integrity and comfort for heavy rain, snow, or alpine conditions. Top-tier technical performance for serious weather challenges.